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Integrate, monitor and remotely control your fleet regardless of manufacturer or equipment age.
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Industrial Controls Automation
Hardware / System Integration
Customized Solutions
Service and Support
Approach Controls is dedicated to the highest quality of controls engineered to be simply dependable. We work with our partners to provide them with products customized for their operations and the security of their business.
AUTOMATION, CONTROLS PRODUCTS AND APPLICATIONS
We offer a full suite of products that support the fracturing operation and its complete automation.
Fleet HQ
ACI’s Fleet HQ is our flagship remote product, offering a real-time job data dashboard, job channel data plotting and a host of information remotely and at your fingertips.
Fleet Intel
Pump Ops
TopDrive
Fleet Ops
ChemAdd Ops
DrawWorks
Blender Ops
Hydrator Ops
Computerised Rig
ACI’s Fleet HQ is our flagship remote product, offering a real-time job data dashboard, job channel data plotting and a host of information remotely and at your fingertips.
Real time imaging and maps
See maps of all fleet locations and see real time camera feeds from them.
Use the remote toolset to inspect the site, including wellhead, to determine current conditions.
Advanced Status Dashboard
See downhold % and stage countdown time to perf.
Review schedule and third party supply to assess readiness to start a job or stage.
Pre-integrated Products
Remote is pre-integrated with Data Van, DAQ, Pump, Blender, ChemAdd and Hydration. All the functionality of these products is available to Remote users.
For Frac Fleet operators, ACI’s Fleet Intel DAQ product extends the useful life of legacy equipment by allowing the integration of new and old equipment paired with a modern display dashboard.
Data Channels
Easily configure sensor inputs and organize them into data channels. Quickly integrate new services and equipment in the field. Create custom dashboards, showing users what they need to know.
Configurable Meters
Choose from a library of meters, configure a data channel to track status. Use advanced graphing to compare several channels over time.
Alerts and Events
Combine high frequency sampling capabilities with flexible threshold rules to generate events. Require an appropriate operator response before clearing events.
For Frac Fleet operators, ACI’s Fleet Ops, DataVan product delivers consistent job stage results by orchestrating the contribution of each piece of equipment, taking into account equipment capabilities, and well site conditions.
Job Stage Definition
Easily create a job using a user-friendly wizard or reference and existing job and import all relevant information. Quickly model each stage of the job, including target rates and treatment plan.
Job Site Layout
Choose a layout representing fleet size and planned placement. Assign equipment based on the physical location on the pad. View the status of all pumps and backend equipment from a customizable dashboard.
Multi-Pump Control
Work from a customizable multi-pump view that can span several standard displays or touchscreens. Select groups of pumps to perform individual tasks or set a rate for all pumps to target, contributing based on their capabilities and current status
Pump Ops extends the useful life of equipment by supporting the integration of new and old pumps paired with a modern display dashboard and by simplifying the implementation of advanced data-driven capabilities.
HW Controller
Flexible integration options include integrating existing controllers, or retrofitting an Approach controller
Single Pump View
Use a web based HMI to monitor and control the pump, perform maintenance, diagnose and troubleshoot issues. Use the equipment profile to specify unique characteristics, behavior and maintenance needs of your equipment
Multi-Pump Control
In conjunction with Data Van, allows the pump to operate as part of a group to perform individual functions or cooperate with other pumps to attain a target rate.
Blender Ops extends the useful life of equipment by supporting the integration of new and old mixing equipment paired with a modern display dashboard and by simplifying the implementation of advanced data-driven capabilities.
HW Controller
Flexible integration options include integrating existing controllers, or retrofitting an Approach controller
Single Blender View
Use a web based HMI to monitor and control the Blender, perform maintenance, diagnose and troubleshoot issues. Use the equipment profile to specify unique characteristics, behavior and maintenance needs of your equipment.
Advanced Features
Discharge Pressure Control and Enhanced Tub Level Control
ChemAdd Ops extends the useful life of equipment by supporting the integration of new and old mixing equipment paired with a modern display dashboard and by simplifying the implementation of advanced data-driven capabilities.
HW Controller
Flexible integration options include integrating existing controllers, or retrofitting an Approach controller.
Single ChemAdd View
Use a web based HMI to monitor and control the ChemAdd, perform maintenance, diagnose and troubleshoot issues. Use the equipment profile to specify unique characteristics, behavior and maintenance needs of your equipment.
Advanced Features
Chemical Level Monitoring and Utilization Analysis.
Hydrator Ops extends the useful life of equipment by supporting the integration of new and old mixing equipment paired with a modern display dashboard and by simplifying the implementation of advanced data-driven capabilities.
HW Controller
Flexible integration options include integrating existing controllers, or retrofitting an Approach controller.
Single Blender View
Use a web based HMI to monitor and control the Hydration unit, perform maintenance, diagnose and troubleshoot issues. Use the equipment profile to specify unique characteristics, behavior and maintenance needs of your equipment.
Advanced Features
Support for Multiple Setup and Hold Times, Dry Add Utilization Report.
ACI Topdrive
EasyRig Automated Topdrive Controls simplify topdrive operations, keep your crew safer and help perform better quality jobs for your customers
Operator Controls
- Easy to learn and use control system
- Operator overrides for safety and job quality
- Record keeping of all actions and events
- Integrates with other EasyRig systems
Built to Work Hard
- Enclosures Nema 4x, IP66
- Control console rated for -20°C to +60°C
- Exposed equipment rated for -40°C to +60°C
- Designed to withstand vibration and shock loading of mobile oilfield equipment
- All cables are molded polyurethane
- Cable connectors are military spec Amphenol connectors
Designed for Hazardous Zones
- API RP 500 and 505 B Compliant
- Class 1, Division 1 (intrinsically safe) within 1 meter of well center
- Class1, Division2 between 1 and 3 meters of well center
ACI DrawWorks
EasyRig Automated Drawworks simplifies operations, keeps your crew safe and helps reduce potential damage to your equipment
Operator Control
- Accurate position control, with stop position pre-sets
- Safety system prevents the blocks travelling past set limits
- Integrated lockouts with other systems
- Selectable maximum pull / push during operations
- Speed limiting, and speed ramp-down when approaching limits
- Hard limits on mast overpull / overpush to protect equipment
Built to Work Hard
- Enclosures Nema 4x, IP66
- Control console rated for -20°C to +60°C
- Exposed equipment rated for -40°C to +60°C
- Designed to withstand vibration and shock loading of mobile oilfield equipment
- All cables are molded polyurethane
- Cable connectors are military spec Amphenol connectors
Designed for Hazardous Zones
- API RP 500 and 505 B Compliant
- Class 1, Division 1 (intrinsically safe) within 1 meter of well center
- Class1, Division2 between 1 and 3 meters of well center
ACI Computerized Rig
Using smart, easy-to-use controls to increase efficiency, quality & safety of your service rig fleet
Integrated Controls for your Rig
- Safely give your rig operators full control, with tireless controller oversight
- Protect your people, your equipment and your customer’s well
- Take advantage of independent control systems integrated together, and supplemented with:
- Engine & transmission control and monitoring
- Hydraulics monitoring & alarming for temperatures, pressure, levels, oil analysis, etc.
- Record all your rig data, alarms and rig operator inputs for future review
- Increase efficiency, quality and safety through RigAware data mining
Built to Work Hard
- Enclosures Nema 4x, IP66
- Control console rated for -20°C to +60°C
- Exposed equipment rated for -40°C to +60°C
- Designed to withstand vibration and shock loading of mobile oilfield equipment
- All cables are molded polyurethane
- Cable connectors are military spec Amphenol connectors
Designed for Hazardous Zones
- API RP 500 and 505 B Compliant
- Class 1, Division 1 (intrinsically safe) within 1 meter of well center
- Class1, Division2 between 1 and 3 meters of well center